AWL 22000 FULLY AUTOMATIC CROQUANT CUTTING AND DOUGH ROLLING MACHINE (WITH COOLING TUNNEL AND AUTOMATIC DOUGH POURING SYSTEM)

Technical Specifications

• The capacity varies depending on product type and weight and is 250 kg/hour.
• The specified capacity varies depending on the cooking of the sugar and product type. Since soft products are not cooked, the capacity increases by + 30%,
• All surfaces with which the product contacts before packaging, including the machine covers, are made of AISI 304 chromium stainless steel,
• Chromium plated design for full and easy cleaning,
• Sub-chassis system with casters, which can bear excess load for easy installation,
• Special PU anti-bacterial conveyor belt is used in the machine,
• Our machine is equipped with special production TEFLON coated steel shaping and dough rolling cylinders,
• Cylinders can be used as Heated / Cooled, (It is offered optionally)
• The standard dough rolling cylinders are manufactured with five cylinders for "AWL 22000",
• The dough rolling cylinders are in coordination with the belt and each has its own motor and speed control,
• The height of the cylinders can be precisely adjusted.Minimum height is 3 mm / Maximum is 20 mm,
• General speed settings and recipe saving, station setting and height adjustment are made with millimeter precision through the LCD screen with electronic PLC communication, the whole machine is controlled fully automatically,
• All sensors of the machine are from PEPPERLFUCHS and SICK,
• The electronic devices used are completely from DELTA / SIEMENS, ("SIEMENS" is offered optionally)
• Wi-Fi controlled remote access or Android Tablet control system can be added (Optional)
• The length for the products to be cut is controlled through the screen with millimeter precision in the desired size,
• The disc blades can be replaced and cleaned very easily (the design is specific to the machine)
• By changing the disc blades, the systematic type change is maximum 5 minutes,
• The length of the machine is 22 m, the height is + 85 cm, the belt width is 50 cm, the chassis width is 76 cm in total,
• Special manufactured two "Automatic Pouring System”– "30 Kg Capacity Dough Cooking and Mixing" machines are offered together with the machine system,
• Additionally, the syrup preparation tanks are manufactured with an electric cooking system, the transfer pipes are double-walled and the whole system is heated with heat transfer oil, (Max + 120 / 140 °C)
• Sugar transfer system can be made with Electromagnetic “FLOWMETER” system sensitively, (Optional)
• In the machine system, the product coming from the dough rolling and cutting processes is passed through the tunnel for cooling,
• The cooling tunnel consists of an 8 m long cooling group of the brand "10 HP DORIN / FRANCE",
• The cooling tunnel is equipped with an automatically controlled "DEFROST" function, ( 8.000 Watts )
• The belt speed of the cooling tunnel can be adjusted through the screen of the cutting machine, The cooling tunnel temperatures and defrost settings can be made through the same screen,
• The anti-slip system "conveyor belt" of the cooling tunnel system is a sensor-controlled system and the belt is automatically adjusted by sensors,
• The cooling motors of the cooling tunnel can be placed on the machine or manufactured as an external equipment,
• The cooling tunnel is fully insulated and provides full efficiency, The machine is equipped with 6.000 M3 dual zone air circulation fans that can be controlled "These can be used in the temperature range of the tunnel of - 5 / + 20"
• The total net weight of the machine: 3.600 kg,
• Our “AWF 150” Horizontal packaging machine is equipped with an automatic transfer system and is prepared for production without human intervention,
• A system for printing date on the package and a system for supplying NITROGEN gas inside the package can be added (Optional)
• The machine runs with 380 V 50 -60 Hz, it can also be operated with 220 V,
• The total power of the machine is 14 Kw Cooling power is 10 Kw/h Total power = 24 Kw/h,
• Our machine is PATENTED,